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document-control-system-designer

Design and audit a document control system for ISO 9001:2015 clause 7.5 (and IATF 16949 / AS9100 / ISO 13485 variants): document hierarchy, document vs record, numbering scheme with separate revision, master list / document register fields, review and approval workflow, change control, point-of-use control, obsolete document withdrawal, external documents (standards, customer drawings), electronic systems (SharePoint, eQMS) and record retention schedules. Designs a numbering scheme and validates existing IDs (duplicates, revision letters in IDs, next free number), and audits a document register for duplicate or multiple approved revisions, missing approvals, obsolete copies at points of use, overdue reviews, self-approval, missing revisions, records without retention and stale external documents. Use when setting up document control, migrating to an eQMS, cleaning up a master list before an audit, or after findings about uncontrolled or obsolete documents.

Manufacturing & Industrial Operations / Quality Management & ISO 9001v1.0.0Updated OCT 25 20262 references2 scripts

Document control has one job: the right revision is in the right place, approved by the right person, and the evidence (records) survives as long as it is needed. scripts/numbering_scheme.py designs and checks document IDs; scripts/register_audit.py audits the master list for the failures auditors find most.

Trigger Conditions

Activate this skill when the user:

  • Is setting up document control for a new QMS or migrating to SharePoint / an eQMS
  • Needs a numbering scheme, master list, review cycle or retention schedule
  • Has audit findings about obsolete documents at workstations, missing approvals or uncontrolled copies
  • Asks "document or record?", "how long do we keep inspection records?", "how do we control customer drawings?"

Workflow

text
1. HIERARCHY -> decide document types (manual, procedures, WIs, forms, specs, external, record series)
2. NUMBERING -> python scripts/numbering_scheme.py --types QM QP WI QF EXT REC [--areas PRD QA]
3. REGISTER  -> build the master list with the columns in register-and-numbering.md
4. WORKFLOW  -> draft -> review -> independent approval -> issue -> periodic review -> obsolete
5. RETENTION -> set retention per record series from customer, legal and standard requirements
6. AUDIT     -> python scripts/register_audit.py register.csv --today YYYY-MM-DD --pattern '<regex>'
7. FLOOR     -> walk the points of use; compare revisions at stations against the register

Design Decisions

DecisionRecommendation
ID formatTYPE-NNN or TYPE-AREA-NNN; revision held separately
ApprovalSomeone other than the author; record name and date
DistributionPortal with only approved versions visible; prints marked uncontrolled or dated
Point of useLocation list per document; swap on revision; QR links at stations
External documentsIn the register (type EXT) with source and yearly currency check
Review cycle12 months for manual/external, 24 months for procedures and WIs
RecordsRetention per series, protected from change, retrievable, disposed of on schedule

Lifecycle, electronic-system criteria, point-of-use controls and a retention table: document-lifecycle.md. Register columns, numbering rules, revision conventions and review intervals: register-and-numbering.md.

Register Audit Codes (register_audit.py)

CodeSeverityFinding
DC001highSame doc and revision listed twice
DC002highTwo approved revisions at once
DC003highApproved without approver or date
DC004highObsolete document still at points of use
DC005mediumPeriodic review overdue
DC006mediumApproved by its own owner
DC007mediumNo revision
DC008mediumRecord series without retention
DC009lowExternal document currency check overdue
DC010lowID breaks the numbering pattern
text
DC002 [high] QP-007: revisions C, D all approved; obsolete the old one
DC004 [high] WI-010: obsolete but still at: Lathe 3 station; withdraw or mark OBSOLETE

Output Format

Deliver:

  1. Document hierarchy and types with ID format and examples.
  2. Register template and the review/approval workflow (who drafts, reviews, approves; intervals).
  3. Retention schedule per record series with the requirement driving it.
  4. Audit result of the current register and a cleanup list (high findings first).
  5. Point-of-use plan - how revisions reach and leave the shop floor.

Scripts

bash
python scripts/numbering_scheme.py --types QM QP WI QF EXT --areas PRD QA
python scripts/numbering_scheme.py --types QP WI QF --check ids.txt

Exit codes: 0 scheme printed / all IDs valid, 1 duplicate or invalid IDs, 2 bad codes or unreadable file.

bash
python scripts/register_audit.py register.csv --today 2026-10-24
python scripts/register_audit.py register.csv --pattern '^(QM|QP|WI|QF|REC|EXT)-\d{3}$'

Register columns: doc_id, title, type, revision, status, owner, approved_by, approval_date, last_review, review_months, retention, locations. Exit codes: 0 no high findings, 1 high findings, 2 read error.

Additional Resources

FileContent
document-lifecycle.mdDocument vs record, lifecycle and 7.5 controls, electronic systems, point-of-use control, retention table
register-and-numbering.mdRegister columns, numbering rules, revision conventions, review intervals
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