# ISO 9001 Audit Question Bank

Open questions ("show me", "how do you") with the evidence to sample. `scripts/checklist.py` reads this file:
keep the `### <clause> <title>` headings and the `- <question> | <evidence>` lines.

### 4.1 Context
- How do you identify the internal and external issues that affect your results, and when were they last reviewed? | Issue register, review date, MR minutes
- Have you decided whether climate change is a relevant issue? Show the decision. | Context record (Amd 1:2024)

### 4.2 Interested parties
- Who are the relevant interested parties and which of their requirements have you adopted? | Interested-party register
- How do changes in their requirements reach the processes? | Example of a requirement traced to a procedure

### 4.3 Scope
- Show me the scope statement. Does it cover all products, services and sites? | Scope document vs site walk
- What requirements did you determine as not applicable, and why does that not affect conformity? | Justification

### 4.4 Processes
- Show me how your processes interact. Who owns each one and how is its performance measured? | Process map, KPIs
- Pick one process: what are its inputs, outputs, criteria and risks? | Turtle diagram or process description

### 5.1 Leadership
- (Top management) What are your quality objectives and how are you doing against them? | Interview, KPI board
- How do you make sure the QMS has the resources it needs? Give a recent example. | MR decisions, budget approvals

### 5.2 Policy
- Where is the quality policy, and what does it mean for your job? | Posted policy; staff interviews

### 5.3 Roles
- Who reports QMS performance to top management? Who can stop production or release product? | Authority matrix, job descriptions

### 6.1 Risks and opportunities
- Show me the risks and opportunities for this process and the actions taken. | Risk register, action status
- How did you check whether those actions worked? | Effectiveness review

### 6.2 Objectives
- What objectives apply to this process, what is the target, and who owns the plan? | Objectives register
- Show me the latest results and what you are doing about any gap. | Trend chart, action plan

### 6.3 Planning of changes
- Tell me about a recent change to the QMS or organization. How was it planned? | Change plan, risk review

### 7.1.3 Infrastructure
- How is this equipment maintained? Show me its maintenance plan and last record. | PM schedule, work orders

### 7.1.5 Measuring resources
- Pick three gauges in use: are they identified, in calibration and traceable? | Labels, calibration register, certificates
- What happened the last time a gauge failed calibration? | Out-of-tolerance impact assessment

### 7.1.6 Knowledge
- What knowledge does this process depend on, and what happens if a key person leaves? | Lessons learned, cross-training matrix

### 7.2 Competence
- What competence does this job need, and how do you know this person has it? | Competence matrix, training records
- How did you check that the last training was effective? | Effectiveness evaluation

### 7.3 Awareness
- (Operator) What happens if your work is not right? Which objectives affect your area? | Interview

### 7.4 Communication
- How do customer complaints or drawing changes reach this area? | Communication matrix, example

### 7.5 Documented information
- Show me the instruction you are using. Is it the current revision? | Point-of-use copy vs register
- How long are these records kept and how are they protected? | Retention schedule, storage

### 8.1 Operational planning
- How is this order planned: routing, resources, inspection points, records? | Router/traveller, control plan
- Which processes are outsourced and how are they controlled? | Outsourced process list, controls

### 8.2 Customer requirements
- Show me the review of this order before acceptance. Who reviewed and what was checked? | Contract review record
- How are customer complaints recorded and answered? | Complaint log, example

### 8.3 Design and development
- Show me the design plan for a recent project, its reviews, verification and validation. | Design file
- How are design changes reviewed and approved? | Change records

### 8.4 External providers
- How was this supplier selected and when was it last evaluated? | ASL entry, evaluation, scorecard
- Show me a purchase order: does it state the drawing revision, quality requirements and verification? | PO
- How do you verify purchased product on receipt? | Receiving inspection record

### 8.5.1 Production control
- Show me how you know this job is set up right before running it. | First-off approval, setup sheet
- Which processes cannot be fully verified afterwards, and how were they validated? | Special process validation
- What error-proofing protects against the most likely mistakes here? | Poka-yoke list, verification

### 8.5.2 Traceability
- Trace this part back to its material certificate and forward to the customer shipment. | Traveller, lot numbers, CoC

### 8.5.4 Preservation
- How is this product protected during handling, storage and shipping? | Packaging spec, storage conditions

### 8.5.6 Control of changes
- Tell me about the last process change here. Who reviewed and approved it? | Change request, approval

### 8.6 Release
- Who released this shipment and what evidence shows it met all requirements? | Final inspection record, signature

### 8.7 Nonconforming outputs
- Where are nonconforming parts held, and who decides their disposition? | Quarantine area, NCR, authority
- Show me a use-as-is or repair disposition. Was a concession obtained? | Concession record

### 9.1 Monitoring and measurement
- What does this process measure and what did the last analysis show? | KPI chart, analysis
- How do you know what customers think of you? | Satisfaction data, scorecards

### 9.2 Internal audit
- Show me the audit programme. Was every process audited, and by independent auditors? | Programme, reports
- Pick a finding: how was it closed? | CAPA record

### 9.3 Management review
- Show me the last management review. Were all required inputs covered and what was decided? | Minutes, actions

### 10.2 Corrective action
- Pick a recent nonconformity: what was the root cause, the action and the effectiveness check? | CAPA record
- Did you check whether similar nonconformities exist elsewhere? | CAPA scope review

### 10.3 Continual improvement
- What has improved in this process in the last year, and how do you know? | Trend data, project results
